Sunday, November 15, 2009


Ok things are coming along. I've done most of the surface prep on all sides of all the components. Now I've come back to that bit of breathing room I've mentioned before. The aprons sit a little high of the legs. This hasn't been touch besides a little flattening before the mortises were made a long time ago. I'd rather plane down the apron tops than trying to work the end grain of the legs while maintaining a "perfectly" square and level top.

Here is the set up. I gave my jointer plane a fresh modification for comfort... that Jatoba really changes color over time! Anyway... clamped the side with both apron and stretcher and put in in the front vise. The pieces of tape are there for two reasons. To protect the top of the leg and to leave a final breath of room. I will finish the job after the base is all glued up. As it is said "glue changes everything". Glue will sometimes magically alter positions of things slightly so I'm plaing is safe.

The long aprons is where the brackets will be attached. I'm using a trim router with an 1/8" bit to do most of the cutting for these mortises. The MDF guide there is made slightly under sized of the brackets. I just measured lines corresponding to the guide on the aprons to let me know where to clamp the work piece.

The mortises are cut to fit and cleaned up with chisels. After which I started some edge treatment. I felt with its relatively porous grain the Kwila pieces might do well with greater softening of the edges. I think the Shedua will get less.
Although these are meant to be "production" type pieces some aspects I just don't write down. Mainly the details. I like the idea that these details may change from piece to piece to correspond with different species or my mood at the time. Things like the amount of pillowing in the legs, the size of steps in the frame, edge treatments and so on can be personal to each piece. They can also be the different between a quite refined piece and a more casual one, both of which I could see working in the "design" I've come to. Though I don't see the details changing a lot, some questions marks are good and interesting to have.

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